Polyglass U.S.A., Inc. > United States

Project Country: United States

A Luxury Home Roof Designed to Last a Lifetime

Ramon Roofing Inc. has built a sterling reputation over its 25+-year history, specializing in constructing “roofs that last a lifetime” for luxury estate homeowners. This full-service roofing company consistently delivers top-notch quality roofing products and workmanship to homeowners and distinguished builders. Their reputation for excellence has seen them selected to roof some of the finest homes in Tarrant County, including Fort Worth Magazine’s dream home in 2004, 2005, 2006, 2011, 2012, 2014, and 2020.

When Ramon Roofing Inc. was chosen to remove and replace a slate roof on an estate in Colleyville, Texas, they knew they needed the best materials and a reliable partner for the task. That’s when Polyglass USA stepped in, providing the ultimate self adhesive roofing underlayment and the expertise required for this challenging project.

The job required the removal and replacement of 240 squares of slate, which had to be hand-blended before installation. These dense tiles help regulate a home’s temperature and reduce energy costs. And they’re fire-resistant and environmentally friendly.

The limited ground access for removing and replacing the tiles, coupled with the massive size of the project and the extremely steep pitch of 16/12 (equivalent to a 133.3% slope), presented significant logistical hurdles. Despite these challenges, the Ramon Roofing team remained undeterred.

To address the project’s demands, Ramon Roofing’s sheet metal team custom-fabricated copper valleys, flashings, standing seam panels, vents, and decorative dormers. They also installed new K-style seamless copper gutters and downspouts, which added a distinctive luxury aesthetic to the home. The meticulous craftsmanship and attention to detail resulted in a roof that was not only functional but also visually stunning.

The project’s success was recognized with a Golden Hammer Award for Outstanding Residential Tile Project from the North Texas Roofing Contractors Association (NTRCA). The Golden Hammer Awards honor outstanding roofing projects, with entries judged on criteria such as logistical challenges, quality workmanship, uniqueness, difficulty, time constraints, innovative solutions, and safety challenges. Winning this award highlighted the exceptional effort and skill that went into completing the Palmeiro Project.

Paul Ramon of Ramon Roofing shared his thoughts on the collaboration with Polyglass USA: “From start to finish, every aspect of the job went as planned. This was a very difficult and challenging job for our team. However, we embraced the challenge.” His words reflect the dedication and professionalism that Ramon Roofing brings to every project.

By the Numbers

Location:

5212 Reims Court, Colleyville, Texas

Size:

24,000 square feet

Challenges:

  • Removing and replacing 240 squares of Vermont slate on a 16/12 pitch roof.
  • Over half of the roof system was two stories high.
  • Extremely limited access to areas around the property.

Product Spotlight: Polystick MTS

A self-adhered waterproofing underlayment specifically designed for high-temperature roofs featuring metal, concrete and clay tiles. Polystick MTS is manufactured with patented ADESO® Technology, a dual-compound technology that incorporates a fiberglass mat that is embedded in a modified compound with an aggressive proprietary self-adhesive compound applied to the bottom surface of the membrane.

Typical Applications

  • Specially designed for use as underlayment in high-temperature environments
  • Suitable for installation beneath metal roof panels, mechanically attached roof tiles, and other mechanically attached roofing materials
  • Can be incorporated into a multi-layer underlayment system
  • Ideal for perimeter reinforcement and flashing details

Features and Benefits

  • Utilizes patented ADESO Technology
  • Approved for use in temperatures up to 265°F
  • Can withstand exposure for up to 180 days
  • Offers excellent tensile strength and thermal stability

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Helping a Roofing Contractor Live Up to Its Most Challenging Promises

The Velco Group, is a roofing contractor with over half a century of dedication to excellence, has built an impeccable reputation by taking on complex and specialty luxury home projects. Recently, the company was selected to meticulously installing a new slate roof on an extensive, mountain lodge-style estate in Texas. The project required a roofing underlayment product that could stand up to inclement weather and be installed under the pressure of a tight completion deadline. Plus, the product had to work on a roof with over 60 roofing slopes and a cone-shaped bay window.

This project demanded the exceptional customer service and relentless quality that The Velco Group is known for, as well as a roofing underlayment with a proven track record of protecting significant investments. This is where Polyglass USA’s Polystick MTS Plus Self-Adhered, High-Temperature Roof Underlayment, played a key role in effectively meeting these demands.

Polyglass USA’s Polystick MTS Plus Self-Adhered, High-Temperature Roof Underlayment, offered a robust solution to the numerous challenges of the project. Its exceptional waterproofing capabilities were crucial during the removal of the old roof, the installation of new siding, and the application of copper and slate roofing materials. The underlayment’s durability and reliability ensured the home remained protected from water damage throughout the renovation process, even under the pressure of harsh weather conditions including torrential rain.

The spectacular project earned a 2023 Golden Hammer Award for Outstanding Residential Slate Project from the North Texas Roofing Contractors Association (NTRCA). This prestigious award attests to The Velco Group’s expertise and the superior performance of Polyglass products, marking a significant milestone in the company’s history and further solidifying its reputation in the industry.

Eric Larsen, the director of operations for The Velco Group, expressed his satisfaction with Polyglass USA: “Polyglass products perform better for us than any other product we’ve used. We use them on our slate, tile, and metal installations.” This endorsement highlights the reliability and versatility of Polyglass products in a variety of high-end roofing applications.

By the Numbers

Location:
2003 Navasota Cove, Westlake, Texas

Size:
13,400 Square Foot Roof

Challenges:

  • Watertight Barrier: The project required a watertight barrier during the installation of new slate roofing over 40 days of intense rain. This was essential to prevent water damage during the lengthy installation process.
  • Complex Roof Structures: The Project required an underlayment product that could be installed around complicated roof structures.
  • Tight Deadline: The entire roof had to be completed promptly to meet the deadline for an important event at the home. This added significant pressure to ensure both quality and timely completion.

Product Spotlight

  • Polystick MTS Plus Self-Adhered, High-Temperature Roof Underlayment is a superior waterproofing underlayment designed for metal roofs and various other applications. It features a unique cavitated anti-skid top film surface, which can be exposed to the elements for up to 180 days. Withstanding temperatures up to 265°F, Polystick MTS PLUS is ideally suited for high-temperature roof covering systems like steel, aluminum, or copper panels.

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Rehabilitating a Crown Jewel in Fort Worth

Bass Performance Hall in Forth Worth, Texas, is the crown jewel of a city that’s home to the third largest cultural district in the U.S. It’s also an important symbol in one of the most successful downtown revitalization efforts in the country.

Which is why when it came to putting a new roof on this high-profile project, every aspect had to be just so. Enter Zenith Roofing & Waterproofing and Polyglass USA – partners in rehabilitating this iconic live event venue.

With over 40 years of experience and a history of giving back to the community, Zenith brought its mantra of “Reputable, Relational, Restorative” to the project. And Polyglass USA brought its proven Polystick MTS PLUS product – along with impeccable service from representative Dylan Homa.

Overcoming Challenges to Bring Back the Shine

Due to the location of the hall and the fact that scheduled performances were taking place, the Zenith team had to get creative when it came to removing construction materials. The venue could not be fully shut down, nor could the surrounding streets.

With a little ingenuity, the team used a hoist to lower materials into a construction dumpster and haul it away immediately.

The fact that there was only a single route in and out of the building, and security required personnel to work in pairs, every move had to be strategically planned to make the most of the team’s time and efforts.

Of course the hall’s high-profile nature and its valued guests meant that the new roof had to be visually appealing and water tight.

Outstanding Referral and Award-Winning Work

In the end, the project was a resounding success, leading to this comment from Zenith’s Blaine Sibby: “Dylan Homa is a true asset to the Zenith team, and I am glad that he is our Polyglass representative. The Polyglass is tremendous on this type of job.”

And the completed project earned a 2023 Golden Hammer award from the North Texas Roofing Contractors Association (NTRCA).

Subhead: By the Numbers

Location:
Bass Performance Hall
525 Commerce St.
Fort Worth, Texas

Size:
11,500 square feet

Challenges:

  • Work had to take place around the event schedule at the hall, and without shutting down streets near the site.
  • Materials and trash had to be placed in a construction dumpster (and removed immediately) using a hoist atop the massive hall.
  • There was a singular route for the construction team to enter and exit the building.
  • Personnel movement was restricted due to security rules, requiring extensive planning for material and tool retrieval.

Subhead: Product Spotlight

Polystick MTS PLUS

Polystick MTS PLUS is a self-adhered high-temp waterproofing underlayment for metal roof coverings and various other applications. Leveraging ADESO® dual-compound self-adhered technology, Polystick MTS PLUS features a polymer modified bitumen upper compound and a proprietary self-adhesive SBS (elastomeric) compound on the bottom. A split release film that protects the self adhesive compound allows for easy application.

Polystick MTS PLUS features a cavitated anti-skid top film surface that can be exposed for up to 180 days. With a temperature resistance of up to 265°F, Polystick MTS PLUS is ideally suited for high temperature roof covering systems such as steel, aluminum or copper panels.

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Protecting a Luxury Home During Construction and Beyond: The Velco Group’s Triumph

A Roofing Feat of Grand Proportions

The Velco Group, a luxury home roofing company with over six decades of unwavering expertise, recently undertook a monumental mission – installing a new slate roof on an expansive French Chateau estate. This endeavor demanded not only exceptional service but resilient and enduring underlayment materials to safeguard the home’s integrity throughout the arduous 50+ day installation process.

The Solution: Polystick MTS Plus Self-Adhered Underlayment

To meet these exacting requirements, The Velco Group turned to Polyglass USA’s Polystick MTS Plus. Here’s why this product stood out:

  • Cutting-Edge Technology: Polystick MTS Plus boasts ADESO® dual-compound self-adhered technology. Its upper layer consists of polymer-modified bitumen, while the bottom layer features a proprietary self-adhesive SBS (elastomeric) compound. This ingenious fusion ensures unparalleled performance.
  • Thermal Tenacity: With an impressive temperature resistance of up to 265°F, Polystick MTS Plus thrives even in scorching conditions. It’s tailor-made for high-temperature roof covering systems, including steel, aluminum, or copper panels.
  • Extended Exposure Window: The product’s cavitated anti-skid top film surface allows for up to 180 days of exposure. Throughout the installation, this extended window provided peace of mind to both the contractor and the homeowner.

Award-Winning Results: A Testament to Excellence

The Velco Group’s commitment to excellence garnered the prestigious 2023 Golden Hammer Award for Outstanding Residential Tile Project from the North Texas Roofing Contractors Association (NTRCA).

Erik Larsen’s Resounding Endorsement

Erik Larsen, director of operations for The Velcro Group, praised Polyglass USA: “Polyglass products have never failed to perform for us and have provided the solid foundation upon which we build our award-winning roofing projects.”

When it comes to protecting luxury homes during construction and beyond, Polystick MTS Plus stands as a reliable, innovative and indispensable choice. Its exceptional tensile strength, thermal resilience, and proven track record make it an invaluable asset for discerning roofing professionals.

By the Numbers

Location:

Flower Mound, Texas

Size:

18,100-square-foot roof

Challenges Beyond the Ordinary: Where Precision Meets Artistry

The complexity of this project was magnified by several factors:

  • Scaffolding Mastery: To ensure safety and precision, scaffolding had to be meticulously installed around the entire 18,100-square-foot home. The Velco Group’s team executed this task flawlessly, creating a stable platform for their work.
  • Watertight Excellence: The project required a watertight barrier as new slate roofing was meticulously installed over the course of more than 50 days. The underlayment had to withstand intense rain, scorching sun and everything in between.
  • Architectural Ingenuity: The roof installation navigated around a series of custom hand-detailed copper dormers, louvers, a hand-cut slate turret and 108 different facets! Each architectural feature demanded precision, finesse and artistry — a testament to The Velco Group’s craftsmanship.

Product Spotlight

Polystick MTS Plus Self-Adhered, High-Temperature Roof Underlayment is a waterproofing underlayment for metal roofs and other applications. Learn more at polyglass.us/product/polystick-mts-plus/

This spotlight article celebrates The Velco Group’s extraordinary achievements in safeguarding luxury homes during construction and underscores their legacy of excellence, as well as the remarkable features of Polyglass USA’s Polystick MTS Plus.

You’ve Got Specifications, We’ve Got Solutions!

Colonnade at Polo Park, a high-end retail and restaurant shopping center in Midland, Texas, was in need of a new roof – and that roof needed to meet some critical specifications, according to the contractor on the project. It must make the building’s flat roof watertight. The products used must include the same durability and robust waterproofing benefits as traditional torch-applied roofing solutions, without the need for a naked flame. The installation had to be done with minimal disruption to the shopping center’s tenants and customers. And the completed roof must be warrantied for 20 years.

Enter Champion Contractors & Services who saved the day, with help from Polyglass USA products.

Support That Stands Apart From the Competition 

After being contacted by Champion Contractors & Services and hearing about the goals of the project, Polyglass USA representatives hosted a demo of its self-adhered products for the Champion crew. The presentation covered all the details of installing a two-ply, self-adhered roofing solution at the shopping center.

Champion agreed that this approach would meet the building owner’s goals of installing a modern granulated built-up roof (BUR) with self-adhered products that would protect against water infiltration, UV radiation and extreme weather conditions.

Product selections were made and work began!

Today, Champion says the Polyglass self-adhered roofing membrane is showing exceptional durability and weather resistance – and is in fact exceeding expectations. Plus, the ease of installation and the product’s ability to conform with various roof shapes and contours made the job highly efficient, saving time and labor costs.

Here’s what Champion had to say about their decision to choose Polyglass USA: “The technical support and expertise offered by the Polyglass team were invaluable throughout the project. Their knowledge of roofing systems and willingness to provide guidance and assistance ensured a smooth installation process and a high-quality end result.”

Mission accomplished!

Location:

Colonnade at Polo Park

4601 N.Garfield St.

Midland, Texas

Size:

1,350 squares

165 squares for walls

Challenges: 

  • Installation without major disruptions to shopping center tenants and customers.
  • Roofing solution had to waterproof a flat roof that had assorted shapes and contours.
  • Roof has a high level of roof traffic.

Client requested use of “no flame” roofing products.

For Every Challenge, a Conscientious, Successful Solution

 

Every roofing project comes with challenges, but some projects, like the physician’s office building at Kapi’olani Medical Center for Women & Children in Honolulu, included hurdles that were both unique and rigorous.

High Profile and a High Level of Difficulty 

This high-profile re-roofing project required the complete removal and replacement of the office building’s roof due to ongoing leaks. A moisture scan of the roof system showed that more than 50% of the roof was saturated, further proof that full replacement was necessary. And, because the building is part of a medical facility, the rooftop hosted a range of mechanical equipment, including two large cooling towers that required regular access for maintenance. In all, nearly 70% of the rooftop was covered with equipment, and any roofing solution had to be flame retardant due to the continual maintenance work on the cooling towers.

 

Commercial Roofing & Waterproofing, which, with help from Polyglass products, patience and attention to detail, was able to tear off the existing roof system and install a new Polyglass-modified bitumen system with the proper flashings – all while working around the existing penetrations and equipment. The Commercial Roofing & Waterproofing team was able to establish a plan for getting all the roofing materials to the eleventh-floor rooftop with minimal staging areas.

Since the work was being done at a medical facility that caters to fragile patients such as newborns, children and new moms, the contractor had to ensure that roofing material odors didn’t flow through intake vents. Noise also had to be mitigated so as not to disturb sleeping children in the adjoining building, something Commercial Roofing & Waterproofing achieved by installing additional insulation and padding in a fourth-floor roof deck and using a crane to hoist materials to the 11th floor.

Perfect Product Selection 

The building’s existing roof system was a two-ply modified bitumen roof, but because the roof required regular access, Polyglass recommended a three-ply system that delivers long-term sustainability, longevity and ongoing utility.

To make this project a success, Commercial Roofing & Waterproofing installed asphalt roofing that came in rolls of SBS materials, including Polyglass’ Elastobase V and Elastoflex SA V Plus, making them easy to maneuver and surround the hundreds of existing roof penetrations and equipment that often required very small spaces for flashing. Plus, the selection of the asphalt system eliminated the need for strong-smelling, solvent-based glues and adhesives used in single-ply systems. And low-odor coatings were used to flash difficult-to-access areas.

Polyglass’ innovative self-adhered membrane was used as the base sheet – saving on labor time and resources to quickly make the roof watertight. Additionally, an APP walk-pad, using Polyglass’ Polyflex G FR, was installed around the entire perimeter of the roof along the parapet walls to further protect the roof system.

The SBS Polyglass system proved agile to work with given the amount of equipment on the rooftop and the extremely tight pockets. This system called for the use of small hand-held metal rollers and torches, which made it easier to get into tight spaces and ensure the penetration areas were watertight.

Polyglass 1C liquid flashing quickly and efficiently sealed all penetrations in tight areas, and the Polyglass SBS modified self-adhered membrane allowed the contractor to speedily make the roof watertight – a must in Honolulu where rain is sporadic and frequent.  In addition, Polyglass 1C liquid flashing is the one must have product, because it can even be applied in wet conditions allowing for immediate repair in bad weather.

All in all, this unique project challenged Polyglass and the Commercial Roofing & Waterproofing team to think differently and deliver expertly. The client was satisfied, letting the contractor know it was “he hana maikai” – a job well done! The Commercial Roofing & Waterproofing team responded with a warm “aloha and a hui hou” – until we meet again.

 

Product Information:

Elastoflex SA V Plus – Elastoflex SA V Plus membrane is a robust, self-adhered, elastomeric base ply low-slope roofing product manufactured using patented ADESO® dual-compound self-adhered technology, whereby a “true” Styrene-Butadiene-Styrene (SBS) modified asphalt compound is applied on the top layer and an aggressive self-adhesive compound is applied on the bottom layer. Elastoflex SA V Plus is built with a high quality reinforced fiberglass mat to ensure strength and excellent dimensional stability, providing a robust membrane that resists natural forces and other factors on the rooftop.

Elastobase V – Elastobase V is a high quality Styrene-Butadiene-Styrene (SBS) modified bitumen roofing membrane reinforced with a high quality fiberglass mat which provides strength and excellent dimensional stability. The proprietary SBS compound offers quality waterproofing and weathering physical properties. Elastobase V is designed for use as a base ply layer in multi-layer low-slope assemblies.

Polyflex G FR – Polyflex G FR is an Atactic Polypropylene (APP) modified bitumen roofing membrane with fire retardant additives, and reinforced with a superior non-woven polyester mat that provides flexibility and dimensional stability as well as excellent tear and puncture resistance. The premium APP compound and durable construction provides long-term weathering performance.

Polyflash 1C – PolyFlash 1C is a one-component, moisture-cure silane modified polyurethane, white flashing compound designed for sealing various roofing and waterproofing details such as walls, curbs, vents, roof drains, pitch pans and unusually shaped penetrations. When combined with PolyBrite Reinforcing Polyester, this product can easily solve typical and challenging flashing needs.

PG 100 – PG 100 is a general purpose penetrating asphalt primer used to promote adhesion prior to the application of hot-mopped, cold-applied, and self-adhesive membrane systems as well as roof cements, mastics, and asphalt-based adhesives.

 

Experience Unmatched Roofing Solutions with Polyglass Products

Polyglass products offer the quality that your project requires. Initiate a conversation with us today and become part of a community of accomplished contractors, much like Commercial Roofing & Waterproofing Hawaii, Inc. Reach out to us now to explore how our advanced roofing systems can help you overcome the challenges of roofing and waterproofing, consistently exceeding your client’s expectations.