Shriner’s Kerack

When people think of the name “The Shriner’s,” they often think of guys with tall purple hats with tassels, riding little cycles in parades.

In reality, Shriner’s International is a 501C organization consisting of a network of regional chapters, run primarily by volunteers, that offer support and services to those in need across the US and abroad.

One of the most notable examples of the organization’s work is the many Shriner’s Children’s Hospitals spread across the country. These hospitals provide no-cost transportation and critical health care for children and families with a wide variety of health issues. Many patients’ families do not have the means to pay for such necessary and often life-saving care.

(Left to right: Shriner’s Hospitals in Portland, OR and Sacramento, CA)

In late 2019, the team at Polyglass U.S.A. Inc.’s facility in Fernley, Nevada heard a rumor that the local Shriner’s Kerack in Reno was in desperate need of roof replacement for their facility. This facility supports the local community by coordinating transportation services to the Shriner’s Children’s Hospitals in Sacramento, CA and Portland, OR.

Upon finding out this information, Polyglass Special Projects reached out to the local Shriner’s contacts — Don Hettervik and Cody Conway — to better understand the organization’s needs and challenges, and see if Polyglass could offer some professional help, whether it be design or applicable use of products or budget challenges.

Shriners Kerak in Reno, NV

After talking with Hettervik and Conway, and offering to walk the roof and review proposals, the Polyglass Special Projects team concluded that the facility needed far more than the project budget could support. The Shriner’s budget did not allow for a complete reroofing, nor did it allow for additional support to the facility’s aging structure and roof design. After closely evaluating the existing roof, building, and building usages, the Special Projects team decided it was critical to offer and provide assistance on the best means and methods to handle a more complicated reroofing project such as this.

After discussing all options with Hettervik and Conway, Polyglass offered to work with D&D Roofing, a local roofing contractor, on an entirely new roof design that would meet the Kerack’s needs. Based in Northern Nevada, D&D Roofing was founded in 1977 and is now a 100% employee-owned company. For this project, D&D Roofing came up with a new design that provided the building with a much needed new roof and included components that would strengthen the building diaphragm. They chose a multi-ply modified bitumen roof system with exceptional performance and high puncture resistance, unlike the single-ply membrane previously under consideration.

Upon removing the facility’s decades-old roofing system, it became clear that the plywood decking was not serviceable and would need replacing. The new roofing assembly included a coverboard layer of rigid gypsum-based material and Georgia Pacific’s DensDeck Prime, which was fastened to the wood with corrosion-resistant fasteners and plates to provide resistance to high desert wind loads.

Reroofing Shriners Kerak in Reno, NV

After installing the DensDeck Prime, a layer of Polyglass’ SBS self-adhesive (SA) base membrane was installed, along with Elastoflex SA Base Poly, a high-performance polyester reinforcement. As the tear-off of the existing roofing progressed each day, the crew at D&D Roofing quickly and effectively installed the coverboard and SBS SA Base to ensure the building remained in a watertight condition each day.

Reroofing Shriners Kerak in Reno, NV

To add superior weathering and puncture resistance, the D&D Roofing crew installed an SBS granulated cap sheet with a high-performance reinforced polyester mat (Elastoflex S6 G) by torching means, effectively fusing all layer of the assembly tightly as a monolithic layer resulting in 270 mils of membrane. The blended color added UV resistance and a visually attractive look to the completed roofing.

With Polyglass’ contribution by providing all the modified bitumen and related membrane accessories at no cost the Shriner’s for this project, the result was a much heavier-duty roofing system. It also allowed them to reroof the entire facility and make needed deck enhancements to the building.

New roof at Shriners Kerak in Reno, NV

For decades to come, this local Shriner’s facility can continue to provide critically needed meeting and transportation services for children and their families, giving them opportunities to no-cost medical care, as well as provide local residents in the Reno/Sparks area with a low-cost gathering place they can rent to have gatherings without the worries of the past, a troublesome leaking roof.

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Waianae District Park Gym

The Waianae District Park Gym, owned by the city and county of Honolulu, is one of the most used public areas in the community. The roof protecting the gym became damaged, had leaks and electrical issues. This resulted in the closure of the gym’s second floor. Leeward Roofing & General Contracting removed the old roof and replaced it with Polyglass’ SBS multiply modified bitumen roof system. The roof was completed just before the 2018 hurricane season and the building was used as one of several evacuation centers on the island.

Contractor:  Leeward Roofing & General Contracting, Hawaii

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High-Rise Apartment Complex

Roofing contractor NV Roofing in Chantilly, VA restored 250,000-square-feet of aged modified bitumen roof with Polyglass’ silicone roof coating system. The new coating system provides an energy efficient, water-resistant and long-term solution for the Washington DC apartment building. The NV Roofing crew first cleaned and repaired the roof before applying PolyBrite® 98 One-Part Acrylic Primer/Bleed Blocker for silicone coatings. PolyBrite® 95 Silicone Roof Coating was used to complete the system.

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North Dade Regional Library

Polyglass’ premium roof system was the ideal choice for the Internal Services Department at Miami-Dade County. The County continues to rely on Polyglass’ high performing APP and SBS roof systems to meet code and energy efficiency requirements.

For the North Dade Regional Library in Miami Gardens, FL the County decided on the Polyglass three-ply modified bitumen roof system over Polyisocyanurate insulation. Roofing contractor Florida Building & Supply installed 58,000 sq. ft. of Elastoflex SA V self-adhered SBS base sheet, Polyflex® Smooth mid-ply and Polyfresko® G torch-applied cap sheet. Polyfresko G was used as the flashing up and over the top of the parapet wall followed by a coping detail.

Roof System Benefits:

  • ADESO® Self-Adhered Technology allowed for quick dry-in of the building and enabled the library to remain open during the roof work.
  • CURE Technology®—a thin-film added to Polyfresko G membranes during manufacturing—protects the membrane from premature deterioration and granule loss.
  • The three-ply system provides a dependable solution with multiple layers for redundancy.
  • Polyflex and Polyfresko G are polyester reinforced APP membranes, providing additional tear strength and puncture resistance to the roof system.

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Edgewood Terrace

Edgewood Terrace Commons IV, a 258-unit high-rise building in Washington DC, was reroofed with Polyglass’ multi-ply roof system. The 25,000 sq. ft. roof had severe ponding issues and held water after heavy rainfalls and snow storms.

To solve the roof challenge, roofing contractor DC Duct & Sheet Metal LLC tore off the existing system down to the concrete deck and created a tapered design to ensure positive drainage. The tapered insulation was adhered to the deck followed by cover board and Polyglass’ high performing three-ply roof system. Products included two-plies of Polyglass’ Elastoflex SA V self-adhered base sheet and Polyflex® G torch-applied cap sheet in white.

To seal the large number of penetrations, the roofing crew used PolyFlash® 1C,  a one-component, liquid flashing compound that can be used to seal roofing and waterproofing details such as walls, curbs, vents, roof drains, pitch pans and unusually shaped penetrations.

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Encore Custom Preforms

Project Overview:

Encore Custom Preforms produces more than 84 different types of plastic bottles at its Mississauga, Ontario facility for companies across North America. When the 20,000 sq.ft. built-up roof (BUR) on the facility needed to be replaced in 2016, the company hired Cherry Roofing to inspect and recommend a new roof system.  A seasoned roofing contractor serving the Greater Toronto Area since 1979, Cherry Roofing selected a hybrid BUR.  Cherry Roofing used Polyglass’ multi-ply SBS (Styrene-Butadiene-Styrene) membranes to provide long-term waterproofing protection. With a 20-year warranty, the new roof system will protect the building and assets for years to come.

The Roof System:

After removing the existing BUR and cleaning the steel deck, Cherry Roofing adhered a Kraft vapor barrier to the deck. The 1.5” polyisocyanurate insulation was hot-mopped over the vapor barrier followed by the installation of 1/2” fiberboard. The crew hot-mopped two plies of Elastoflex S6, a SBS base sheet reinforced with a polyester mat and saturated with a rubberized asphaltic compound to increase durability.  The roof system was finished with a top flood coat of asphalt followed by a pea gravel pour. Elastoflex S6 G Oak, a premium SBS cap sheet reinforced with a non-woven 250 grams polyester map, was torch-applied to the perimeter flashing.