Fort Worth Warehouse Facility

Project Overview:
In Spring 2016, commercial roofing contractor Empire Roofing installed Polyglass’ modified bitumen roof system on a warehouse building in Fort Worth, TX.  The new 64,000 sq. ft. roof system was installed over an existing built-up roof (BUR).  Empire Roofing, known for roofing expertise since opening its doors in 1942, selected Polyglass’ multi-ply modified bitumen roof system for the storage facility.

Challenges:
During the Polyglass roof system installation, a severe hailstorm hit Northern Texas slowing the roof work.  More than 25 percent of the new roof was completed when the hail storm arrived.  The golf ball-sized hail stones caused minor blemishes to the surface of the Polyglass Polyfresko® G cap sheet; however, the BUR portion of the roof had extensive damage.  The damage to the BUR caused a delay in the project, but also provided a side-by-side comparison on roof performance during a severe hailstorm.

The Roofing System Selected:
Empire Roofing chose Polyglass’ high performing Polyfresko G cap sheet and Elastoflex SA V base ply.  Polyfresko G is a highly reflective, white granulated modified bitumen membrane. It is manufactured with Polyglass’ patented CURE Technology®, a thin film technology that greatly improves granular retention. Membranes with CURE Technology are also highly reflective, and UV and stain resistant.  The Elastoflex SA V membrane is a premium, self-adhered base ply roofing product, manufactured using patented ADESO® Dual-Compound Self-Adhered Technology, whereby a “true” Styrene-Butadiene-Styrene (SBS) modified asphalt compound is applied on the top layer and an aggressive self-adhesive compound is applied on the bottom layer.

Pine Creek Village Condos

Project Overview
After 15 years, the spray polyurethane foam roof installed on the Pine Creek Village Condos in Lancaster, California was in poor condition.  The elastomeric roof coating applied to protect the roof was not maintained and as a result, the roof deteriorated.  The Pine Creek Village HOA selected SBR Roofing for the re-roof project, a commercial roofing specialist with more than 50 years in business.

Challenges
To properly install the new roof system, the roofing crew had to disconnect and lift 32 AC units (8 units per building).  In addition, the residual foam on the AC ducts had to be cleaned by a foreman to allow the roofing crew to detail the plenum base flashings.  To ensure that residents had cooling at night, the AC units were reconnected at the end of every work day.  SBR Roofing worked efficiently and quickly to complete the project.

The Roof System Selected
Re-roofing is a long-term investment and the building owners needed a solution that would perform. The new roofing solution also needed to be a cool roof, one that strongly reflects sunlight and also cools itself by efficiently emitting radiation to its surroundings.

SBR Roofing installed a two-ply modified bitumen system. The roofing crew mechanically attached one layer of Polyglass G2 Base sheet to the wooden deck and torch applied Polyfresko® G cap sheet to create the final layer of protection for the system. Polyglass’ Polyfresko G is a highly reflective white APP cap sheet with CURE Technology®, a thin film technology applied during the manufacturing process. CURE Technology increases the membranes durability, stain and UV resistance, energy efficiency, and granule retention. Furthermore, Polyfresko G meets or exceeds most standards for cool roofs, is listed with the Cool Roof Rating Council (CRRC) with an SRI of 96 and is California Title 24 compliant.

 

Garland Distribution Center

Project Overview
An internationally recognized manufacturer of flooring solutions expanded its distribution center in Garland, Texas. The company added an additional 60,000 square-foot space to its existing 180,000 square-foot warehouse facility, increasing capacity for finished goods. Centimark Corporation, a nationwide roofing contractor in business since 1968, was selected to install the new roof system.

Challenges
The Northern Texas region experiences severe weather throughout the year. In the spring, the region is prone to supercell thunderstorms that can produce large hailstones. Temperatures can reach over 100 degrees Fahrenheit in the summer. Centimark’s customer required an energy efficient and durable roof system to provide premium coverage for its second largest distribution center.

The Roof System Selected
Centimark selected a multi-ply modified bitumen (mod bit) roof system.  The two-ply mod bit system consists of Polyglass’ Elastoflex SA V self-adhered SBS base sheet and Polyfresko® G SA, a highly-reflective white granulated self-adhered APP cap sheet.  For insulation, 4″ Polyisocyanurate was mechanically attached to the roof’s steel deck.

Polyfresko G SA provides the reflectivity required to consistently reduce the interior temperature of the building. In addition, Polyfresko G SA is listed with the Cool Roof Rating Council (CRRC®) and has an initial SRI of 96. Polyfresko G SA also features patented CURE Technology®, a thin film technology that ensures the membrane will maintain its bright white surface.

The Polyglass self-adhered system was appealing for this project because of the quick installation time and the ability to address the details around the many roof penetrations. Another contributing factor to the decision is the long-term performance of a Polyglass multi-ply system.  Read more about this project in Western Roofing Magazine (Nov./Dec. 2016 issue)

LaGorce Palace Condos

About the Project
The La Gorce Palace Condos, with its distinct dark blue glass tower, is a high-end residential property located in Miami Beach, Fla. Designed by Schapiro Associates, the 34 story luxury condominiums were built in 1996 on prestigious Collins Avenue overlooking the Atlantic Ocean.

La Gorce Palace Condominium Association selected roofing contractor Building Unlimited, Inc. (since acquired by Miami, FL-based Isaacs Roofing) to tear off and reroof the 12,000 square foot roof.

Challenges
Collins Avenue is an international tourist destination with its beautiful ocean front hotels, popular white sand beaches and world-renowned dining and shopping options. A busy location, the project was not conducive to utilizing construction equipment that could potentially interfere with traffic. As a result, materials were transported to and from the roof in freight elevators.

The Roofing System Selected

The previous roofing system was removed down to the structural concrete deck. The new Polyglass self-adhered modified bitumen roofing system consisted of two layers of Elastoflex SA V SBS membrane and Polyflex® SA P granulated cap sheet. The three-ply roofing system featuring Polyglass’ patented ADESO® Self-Adhered Technology was installed over tapered polyisocyanurate insulation.

The Polyglass roofing system was selected based on project conditions and the building owner requirements. Critical project specifications included the following:

• Wind design pressure requirements for a high-rise building in a hurricane zone
• Minimal equipment for installation
• Speed of installation
• Reduced waste
• Durable multi-ply system backed by Polyglass’ 20-year roofing system warranty

Waterside Shops at Pelican Cay

Major renovations were done to this high end shopping center – home to some of the world’s finest retailers.The Waterside Shops at Pelican Bay is home to retailers including Cartier, Gucci, Louis Vuitton and Burberry, to name a few.

With over $22 million of renovations at stake, the developer knew the importance of utilizing quality materials. While there are several underlayment options in the market, Waterside’s challenge was to find a membrane that could be exposed to the elements for a long period of time without immediately installing the roof after the application. After examining a variety of underlayment products, Nu-Tec opted to use Polyglass’ Polystick TU Plus underlayment for the project.

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Warehouse/Office Building Project

The warehouse building was flat with an awning in the back displaying a 2:12 pitch. The office section was in the front of the building and the main section of the warehouse had 20-foot open ceilings. It was a large installation that needed to finish on tight deadlines. Novakovich Enterprises, Inc. was up for the challenge.

The contractor installed Polyglass’ Polyflex®, an APP torch down modified bitumen base sheet and Polyflex® G APP granulated cap sheet over the existing membrane. Though not required, the crew covered the cap sheet with an aluminum coating. The coating enhanced the roofing system with extra protection.

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