Polyglass U.S.A., Inc. > United States > Texas

Project Country: Texas

A Luxury Home Roof Designed to Last a Lifetime

Ramon Roofing Inc. has built a sterling reputation over its 25+-year history, specializing in constructing “roofs that last a lifetime” for luxury estate homeowners. This full-service roofing company consistently delivers top-notch quality roofing products and workmanship to homeowners and distinguished builders. Their reputation for excellence has seen them selected to roof some of the finest homes in Tarrant County, including Fort Worth Magazine’s dream home in 2004, 2005, 2006, 2011, 2012, 2014, and 2020.

When Ramon Roofing Inc. was chosen to remove and replace a slate roof on an estate in Colleyville, Texas, they knew they needed the best materials and a reliable partner for the task. That’s when Polyglass USA stepped in, providing the ultimate self adhesive roofing underlayment and the expertise required for this challenging project.

The job required the removal and replacement of 240 squares of slate, which had to be hand-blended before installation. These dense tiles help regulate a home’s temperature and reduce energy costs. And they’re fire-resistant and environmentally friendly.

The limited ground access for removing and replacing the tiles, coupled with the massive size of the project and the extremely steep pitch of 16/12 (equivalent to a 133.3% slope), presented significant logistical hurdles. Despite these challenges, the Ramon Roofing team remained undeterred.

To address the project’s demands, Ramon Roofing’s sheet metal team custom-fabricated copper valleys, flashings, standing seam panels, vents, and decorative dormers. They also installed new K-style seamless copper gutters and downspouts, which added a distinctive luxury aesthetic to the home. The meticulous craftsmanship and attention to detail resulted in a roof that was not only functional but also visually stunning.

The project’s success was recognized with a Golden Hammer Award for Outstanding Residential Tile Project from the North Texas Roofing Contractors Association (NTRCA). The Golden Hammer Awards honor outstanding roofing projects, with entries judged on criteria such as logistical challenges, quality workmanship, uniqueness, difficulty, time constraints, innovative solutions, and safety challenges. Winning this award highlighted the exceptional effort and skill that went into completing the Palmeiro Project.

Paul Ramon of Ramon Roofing shared his thoughts on the collaboration with Polyglass USA: “From start to finish, every aspect of the job went as planned. This was a very difficult and challenging job for our team. However, we embraced the challenge.” His words reflect the dedication and professionalism that Ramon Roofing brings to every project.

By the Numbers

Location:

5212 Reims Court, Colleyville, Texas

Size:

24,000 square feet

Challenges:

  • Removing and replacing 240 squares of Vermont slate on a 16/12 pitch roof.
  • Over half of the roof system was two stories high.
  • Extremely limited access to areas around the property.

Product Spotlight: Polystick MTS

A self-adhered waterproofing underlayment specifically designed for high-temperature roofs featuring metal, concrete and clay tiles. Polystick MTS is manufactured with patented ADESO® Technology, a dual-compound technology that incorporates a fiberglass mat that is embedded in a modified compound with an aggressive proprietary self-adhesive compound applied to the bottom surface of the membrane.

Typical Applications

  • Specially designed for use as underlayment in high-temperature environments
  • Suitable for installation beneath metal roof panels, mechanically attached roof tiles, and other mechanically attached roofing materials
  • Can be incorporated into a multi-layer underlayment system
  • Ideal for perimeter reinforcement and flashing details

Features and Benefits

  • Utilizes patented ADESO Technology
  • Approved for use in temperatures up to 265°F
  • Can withstand exposure for up to 180 days
  • Offers excellent tensile strength and thermal stability

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Helping a Roofing Contractor Live Up to Its Most Challenging Promises

The Velco Group, is a roofing contractor with over half a century of dedication to excellence, has built an impeccable reputation by taking on complex and specialty luxury home projects. Recently, the company was selected to meticulously installing a new slate roof on an extensive, mountain lodge-style estate in Texas. The project required a roofing underlayment product that could stand up to inclement weather and be installed under the pressure of a tight completion deadline. Plus, the product had to work on a roof with over 60 roofing slopes and a cone-shaped bay window.

This project demanded the exceptional customer service and relentless quality that The Velco Group is known for, as well as a roofing underlayment with a proven track record of protecting significant investments. This is where Polyglass USA’s Polystick MTS Plus Self-Adhered, High-Temperature Roof Underlayment, played a key role in effectively meeting these demands.

Polyglass USA’s Polystick MTS Plus Self-Adhered, High-Temperature Roof Underlayment, offered a robust solution to the numerous challenges of the project. Its exceptional waterproofing capabilities were crucial during the removal of the old roof, the installation of new siding, and the application of copper and slate roofing materials. The underlayment’s durability and reliability ensured the home remained protected from water damage throughout the renovation process, even under the pressure of harsh weather conditions including torrential rain.

The spectacular project earned a 2023 Golden Hammer Award for Outstanding Residential Slate Project from the North Texas Roofing Contractors Association (NTRCA). This prestigious award attests to The Velco Group’s expertise and the superior performance of Polyglass products, marking a significant milestone in the company’s history and further solidifying its reputation in the industry.

Eric Larsen, the director of operations for The Velco Group, expressed his satisfaction with Polyglass USA: “Polyglass products perform better for us than any other product we’ve used. We use them on our slate, tile, and metal installations.” This endorsement highlights the reliability and versatility of Polyglass products in a variety of high-end roofing applications.

By the Numbers

Location:
2003 Navasota Cove, Westlake, Texas

Size:
13,400 Square Foot Roof

Challenges:

  • Watertight Barrier: The project required a watertight barrier during the installation of new slate roofing over 40 days of intense rain. This was essential to prevent water damage during the lengthy installation process.
  • Complex Roof Structures: The Project required an underlayment product that could be installed around complicated roof structures.
  • Tight Deadline: The entire roof had to be completed promptly to meet the deadline for an important event at the home. This added significant pressure to ensure both quality and timely completion.

Product Spotlight

  • Polystick MTS Plus Self-Adhered, High-Temperature Roof Underlayment is a superior waterproofing underlayment designed for metal roofs and various other applications. It features a unique cavitated anti-skid top film surface, which can be exposed to the elements for up to 180 days. Withstanding temperatures up to 265°F, Polystick MTS PLUS is ideally suited for high-temperature roof covering systems like steel, aluminum, or copper panels.

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Rehabilitating a Crown Jewel in Fort Worth

Bass Performance Hall in Forth Worth, Texas, is the crown jewel of a city that’s home to the third largest cultural district in the U.S. It’s also an important symbol in one of the most successful downtown revitalization efforts in the country.

Which is why when it came to putting a new roof on this high-profile project, every aspect had to be just so. Enter Zenith Roofing & Waterproofing and Polyglass USA – partners in rehabilitating this iconic live event venue.

With over 40 years of experience and a history of giving back to the community, Zenith brought its mantra of “Reputable, Relational, Restorative” to the project. And Polyglass USA brought its proven Polystick MTS PLUS product – along with impeccable service from representative Dylan Homa.

Overcoming Challenges to Bring Back the Shine

Due to the location of the hall and the fact that scheduled performances were taking place, the Zenith team had to get creative when it came to removing construction materials. The venue could not be fully shut down, nor could the surrounding streets.

With a little ingenuity, the team used a hoist to lower materials into a construction dumpster and haul it away immediately.

The fact that there was only a single route in and out of the building, and security required personnel to work in pairs, every move had to be strategically planned to make the most of the team’s time and efforts.

Of course the hall’s high-profile nature and its valued guests meant that the new roof had to be visually appealing and water tight.

Outstanding Referral and Award-Winning Work

In the end, the project was a resounding success, leading to this comment from Zenith’s Blaine Sibby: “Dylan Homa is a true asset to the Zenith team, and I am glad that he is our Polyglass representative. The Polyglass is tremendous on this type of job.”

And the completed project earned a 2023 Golden Hammer award from the North Texas Roofing Contractors Association (NTRCA).

Subhead: By the Numbers

Location:
Bass Performance Hall
525 Commerce St.
Fort Worth, Texas

Size:
11,500 square feet

Challenges:

  • Work had to take place around the event schedule at the hall, and without shutting down streets near the site.
  • Materials and trash had to be placed in a construction dumpster (and removed immediately) using a hoist atop the massive hall.
  • There was a singular route for the construction team to enter and exit the building.
  • Personnel movement was restricted due to security rules, requiring extensive planning for material and tool retrieval.

Subhead: Product Spotlight

Polystick MTS PLUS

Polystick MTS PLUS is a self-adhered high-temp waterproofing underlayment for metal roof coverings and various other applications. Leveraging ADESO® dual-compound self-adhered technology, Polystick MTS PLUS features a polymer modified bitumen upper compound and a proprietary self-adhesive SBS (elastomeric) compound on the bottom. A split release film that protects the self adhesive compound allows for easy application.

Polystick MTS PLUS features a cavitated anti-skid top film surface that can be exposed for up to 180 days. With a temperature resistance of up to 265°F, Polystick MTS PLUS is ideally suited for high temperature roof covering systems such as steel, aluminum or copper panels.

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Protecting a Luxury Home During Construction and Beyond: The Velco Group’s Triumph

A Roofing Feat of Grand Proportions

The Velco Group, a luxury home roofing company with over six decades of unwavering expertise, recently undertook a monumental mission – installing a new slate roof on an expansive French Chateau estate. This endeavor demanded not only exceptional service but resilient and enduring underlayment materials to safeguard the home’s integrity throughout the arduous 50+ day installation process.

The Solution: Polystick MTS Plus Self-Adhered Underlayment

To meet these exacting requirements, The Velco Group turned to Polyglass USA’s Polystick MTS Plus. Here’s why this product stood out:

  • Cutting-Edge Technology: Polystick MTS Plus boasts ADESO® dual-compound self-adhered technology. Its upper layer consists of polymer-modified bitumen, while the bottom layer features a proprietary self-adhesive SBS (elastomeric) compound. This ingenious fusion ensures unparalleled performance.
  • Thermal Tenacity: With an impressive temperature resistance of up to 265°F, Polystick MTS Plus thrives even in scorching conditions. It’s tailor-made for high-temperature roof covering systems, including steel, aluminum, or copper panels.
  • Extended Exposure Window: The product’s cavitated anti-skid top film surface allows for up to 180 days of exposure. Throughout the installation, this extended window provided peace of mind to both the contractor and the homeowner.

Award-Winning Results: A Testament to Excellence

The Velco Group’s commitment to excellence garnered the prestigious 2023 Golden Hammer Award for Outstanding Residential Tile Project from the North Texas Roofing Contractors Association (NTRCA).

Erik Larsen’s Resounding Endorsement

Erik Larsen, director of operations for The Velcro Group, praised Polyglass USA: “Polyglass products have never failed to perform for us and have provided the solid foundation upon which we build our award-winning roofing projects.”

When it comes to protecting luxury homes during construction and beyond, Polystick MTS Plus stands as a reliable, innovative and indispensable choice. Its exceptional tensile strength, thermal resilience, and proven track record make it an invaluable asset for discerning roofing professionals.

By the Numbers

Location:

Flower Mound, Texas

Size:

18,100-square-foot roof

Challenges Beyond the Ordinary: Where Precision Meets Artistry

The complexity of this project was magnified by several factors:

  • Scaffolding Mastery: To ensure safety and precision, scaffolding had to be meticulously installed around the entire 18,100-square-foot home. The Velco Group’s team executed this task flawlessly, creating a stable platform for their work.
  • Watertight Excellence: The project required a watertight barrier as new slate roofing was meticulously installed over the course of more than 50 days. The underlayment had to withstand intense rain, scorching sun and everything in between.
  • Architectural Ingenuity: The roof installation navigated around a series of custom hand-detailed copper dormers, louvers, a hand-cut slate turret and 108 different facets! Each architectural feature demanded precision, finesse and artistry — a testament to The Velco Group’s craftsmanship.

Product Spotlight

Polystick MTS Plus Self-Adhered, High-Temperature Roof Underlayment is a waterproofing underlayment for metal roofs and other applications. Learn more at polyglass.us/product/polystick-mts-plus/

This spotlight article celebrates The Velco Group’s extraordinary achievements in safeguarding luxury homes during construction and underscores their legacy of excellence, as well as the remarkable features of Polyglass USA’s Polystick MTS Plus.

You’ve Got Specifications, We’ve Got Solutions!

Colonnade at Polo Park, a high-end retail and restaurant shopping center in Midland, Texas, was in need of a new roof – and that roof needed to meet some critical specifications, according to the contractor on the project. It must make the building’s flat roof watertight. The products used must include the same durability and robust waterproofing benefits as traditional torch-applied roofing solutions, without the need for a naked flame. The installation had to be done with minimal disruption to the shopping center’s tenants and customers. And the completed roof must be warrantied for 20 years.

Enter Champion Contractors & Services who saved the day, with help from Polyglass USA products.

Support That Stands Apart From the Competition 

After being contacted by Champion Contractors & Services and hearing about the goals of the project, Polyglass USA representatives hosted a demo of its self-adhered products for the Champion crew. The presentation covered all the details of installing a two-ply, self-adhered roofing solution at the shopping center.

Champion agreed that this approach would meet the building owner’s goals of installing a modern granulated built-up roof (BUR) with self-adhered products that would protect against water infiltration, UV radiation and extreme weather conditions.

Product selections were made and work began!

Today, Champion says the Polyglass self-adhered roofing membrane is showing exceptional durability and weather resistance – and is in fact exceeding expectations. Plus, the ease of installation and the product’s ability to conform with various roof shapes and contours made the job highly efficient, saving time and labor costs.

Here’s what Champion had to say about their decision to choose Polyglass USA: “The technical support and expertise offered by the Polyglass team were invaluable throughout the project. Their knowledge of roofing systems and willingness to provide guidance and assistance ensured a smooth installation process and a high-quality end result.”

Mission accomplished!

Location:

Colonnade at Polo Park

4601 N.Garfield St.

Midland, Texas

Size:

1,350 squares

165 squares for walls

Challenges: 

  • Installation without major disruptions to shopping center tenants and customers.
  • Roofing solution had to waterproof a flat roof that had assorted shapes and contours.
  • Roof has a high level of roof traffic.

Client requested use of “no flame” roofing products.

Polyglass Waterproofing Solutions For Omni PGA Resort Bunker

The Omni PGA Resort Bunker project was a unique challenge that required a high-performance waterproofing solution. The project was managed by Sunbelt Waterproofing & Restoration LLC, which specializes in providing below-grade waterproofing systems, joint sealants, damp proofing, and water repellents. The project was completed between October 2022 and February 2023, and the size of the bunker was 4,000 sq. ft.

Project Challenges

The PGA Resort Bunker, despite its relatively small size, was an important project that required careful attention to detail. As part of one of the most prestigious golf destinations in the country, the bunker needed to not only serve its functional purpose but also meet the high standards of the PGA Resort. The bunker would be a visible and integral part of the resort, and as such, it needed to be designed and constructed to the highest standards of quality and durability.

This meant that Sunbelt Waterproofing needed to use only the best materials available to ensure that the bunker’s basement walls and concrete structure would perform well and look great for years to come. They wanted a comprehensive waterproofing solution that could meet the specific needs of the PGA bunker project. They were looking for a single source that could provide water-tight material for each condition, including the underslab and blindside waterproofing, vertical concrete walls, and horizontal waterproofing of the lid.

Solution: Advanced Waterproofing Solutions From Polyglass

Polyglass USA was chosen for the products because of the superior waterproofing product portfolio and the industry-leading Technical Services team who was instrumental in offering waterproofing advice and support for the project. Polyglass recommended a combination of waterproofing solutions, including Mapeproof AL Pro for the underslab and blindside portions of the project due to its adhesive bonding technology for top waterproofing performance and 46mils of constructed membrane thickness to protect against damage from the other trades.

For the vertical below-grade walls, Mapethene HT60 was used and protected with Mapedrain HS. Finally, 120mils of Mapeseal GC for the lid and proprietary Mapeproof™ Liquid Membrane for tie ins and transitions. Together, these products provided a high-performance, monolithic waterproofing membrane that was able to protect the bunker from moisture intrusion, even in the tight areas where it was installed. Polyglass also provided project-specific details for all termination points to ensure compatibility and sequencing of each system.

Sunbelt Waterproofing’s PM, Donnie Willey, had a great experience working with Polyglass on this project. According to Willey, Polyglass was a reliable partner throughout the process, providing on-site technical support and regular communication with their regional representatives. Given the size, complexity, and fast-paced schedule of the project, this level of support was essential to its success.

Willey noted that the Polyglass products performed as intended, and he is pleased with the outcome. “I look forward to working with Polyglass in the future,” added Willey, sharing his great satisfaction with the partnership. Long-term trusted client relationships are a testament to Polyglass’s commitment to providing high-quality products and exceptional field support at all times.

Product Information

Mapeproof™ AL Pro: A pre-applied waterproofing membrane that forms a strong adhesive seal to safeguard underground structural elements against water infiltration and horizontal water movement. It features easy-to-form self-adhered side laps, high hydrostatic head resistance, and excellent chemical resistance to protect against gas vapor intrusion.

Mapedrain™ HS: A durable, high-capacity drainage mat that provides hydrostatic relief and prevents the passage of sand or soil particles, while serving as a protective shield for Polyglass below-grade waterproofing membranes. It diverts water away from waterproofing systems and stands up to backfill pressure.

Mapethene™ HT60: A self-adhered waterproof membrane designed for use in elevated decks and below-grade structures, featuring a formula that combines a rubberized adhesive with an HDPE layer to prevent gas, water, and moisture infiltration. It’s easy to apply, highly flexible, and offers excellent protection against chemicals and gas vapors.

Mapeseal™ GC: A fast-curing, single-component waterproofing membrane that can be applied to green and damp concrete. It’s a cold-fluid-applied membrane that can be used on both horizontal and vertical surfaces, as well as for green concrete applications.

Mapeproof™ Liquid Membrane: Polyglass offers a wide variety of waterproofing membranes ranging from fluid applied membranes, sheet membranes and bituminous membrane solutions. Contact us today to learn more about our range of innovative, high-performance construction waterproofing solutions for your project.

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